Bakery Production Line Technical Specifications for Biscuits, Cookies, Cakes, and Potato Chips (500kg – 4 tons per hour)

Introduction

A state-of-the-art bakery production line is designed to meet the high-demand requirements of producing biscuits, cookies, cakes, and potato chips. This production line is capable of handling a wide range of baked goods, with an output capacity ranging from 500 kg to 4 tons per hour. Below are the technical specifications of this versatile bakery production line.

I. Mixing and Dough Preparation Section:

1. Dough Mixer:
   • Capacity: Adjustable from 500 kg to 4 tons per hour.
   • Mixing Speed: Variable control for precise consistency.
   • Material: Stainless steel for food-grade compliance.
   • Features: Automated dough preparation with recipe storage and retrieval.
2. Ingredient Feeding System:
   • Integrated system for precise ingredient measurement and addition.
   • Ensures consistent product quality.

 
II. Forming and Shaping Section:

1. 1. Biscuit/Cookie Forming Machine:
   
   • Output: Variable from 500 kg to 4 tons per hour.
   • Die-Cutting System: Multiple interchangeable molds for different shapes and sizes.
   • Product Flexibility: Easily switch between biscuits and cookies.
2. Cake Batter Depositor:
    
   • Output: Adjustable to match production requirements.
   • Depositing Options: Cupcakes, muffins, sponge cakes, and more.
   • Accurate batter portioning for uniform cakes.
3. Potato Chip Rotary Cutter:
   
   • Throughput: Customizable for various chip sizes.
   • Cutting Options: Wavy, straight, and customized slicing.
   • Material: Stainless steel blades for durability.

III. Baking Section:

1. Oven:
   
   • Conveyor Belt: Continuous operation with adjustable speed.
   • Temperature Control: Precise control for various recipes.
   • Energy Efficiency: Heat recovery system for reduced energy consumption.
2. Cooling Conveyor:
      
   • Rapid cooling to preserve product quality.
   • Adjustable conveyor speed.

IV. Packaging Section:

1. Packaging Machine:
   
   • Packaging Types: Wrapping, sealing, and bagging options.
   • Output: Matches production speed, ensuring no bottlenecks.
   • Versatility: Suitable for various packaging materials and sizes.
2. Quality Control:
   
   • Inline quality control stations for product inspection.
   • Reject Mechanism: Automatic rejection of non-conforming products.

V. Automation and Control:

1. PLC Control System:
   
   • Centralized control for the entire production line.
   • Recipe Management: Easily adjust recipes and production parameters.
2. Human-Machine Interface (HMI):
   
   • User-friendly interface for monitoring and adjustments.
   • Data Logging: Records production data for analysis.

VI. Safety and Hygiene:

1. Food-Grade Materials:
   
   • All components in contact with food are made of stainless steel or food-grade materials.
   • Easy-to-clean design for hygiene maintenance.
2. Safety Features:
   
   • Emergency stop buttons, safety guards, and interlock systems for operator safety.
   • Compliance with international safety standards.

Conclusion:

This bakery production line offers exceptional flexibility and efficiency, capable of producing biscuits, cookies, cakes, and potato chips at a capacity ranging from 500 kg to 4 tons per hour. With advanced automation, precise control, and a focus on safety and hygiene, it is an ideal choice for modern bakeries seeking high-quality and high-volume production.