Product-Highlight iba 2023

Dough dividing, forming and depositing of small baked goods directly on trays and peel-boards

Dough dividing, forming and depositing in a single step using a FS 520 forming system and a VF 830 portioning machine. A wide variety of product shapes such as round (Vinschgauer, gluten-free soft buns) or longish (rye rolls, gluten-free baguette rolls) can be produced.

Dough dividing, forming and depositing direct on a tray/peel-board, belt or rack
The FS 520 forming system is designed for the 6 to 8-lane, fully-automatic production of a wide variety of 3D product shapes. The rotating hole plate system allows large variety of products and shapes and well-formed products. 

Wide variety of products and shapes
A wide variety of product shapes such as round (Vinschgauer, gluten-free soft buns) or longish (rye rolls, gluten-free baguette rolls) can be produced with great bandwidth and flexibility. Small baked goods from soft and pre-proofed dough (e.g. rye rolls with a rye content of up to 100 %) can be deposited directly onto baguette trays or onto trays/peel boards after dividing and forming. As an option, this process solution can be supplemented with additional modules, such as a flour duster for the dusting of portioned dough pieces.

Product variety with accurate weights
The driven flow divider ensures precise weight accuracy per lane and product. This facilitates significant cost reductions as less raw material is needed. 

Product shape shown conveniently on the monitor control system
The product shape can be shown on the screen and the process parameters can be easily calculated via the vacuum filler control system. The rotating hole plate system forms the products into the required 3D shape. The shape can be changed by simply switching a few mould components. The production of a diversity of shapes is therefore an easy option.

ADVANTAGES

  • First-class product quality due to rotating hole plate system
  • High production output with up to 250 cycles per minute
  • Maximum weight accuracy per lane and product reduces costs
  • Wide range of products due to choice of producing either on a conveyor belt, tray or rack
  • Low maintenance costs and easy cleaning